3D Printing
News Videos Newsletter Contact us
Home / News / Fully 3D Printed Bone Implant Used in Total Ankle Replacement Surgery
Revopoint MetroX: Blue Laser Line and Full-field Structured Light 3D Scanner

Fully 3D Printed Bone Implant Used in Total Ankle Replacement Surgery

January 1, 2024

Holy Name Medical Center in New Jersey has recently achieved a milestone in orthopedic patient care by successfully performing its first surgery using a custom 3D printed bone implant. Dr. Peter Iannuzzi, a podiatric surgeon specializing in foot and ankle surgery at Holy Name, led the procedure on a patient experiencing chronic pain and difficulty walking.

The surgery is a significant advancement in orthopedics for the center, offering enhanced visual insights into a patient’s anatomy through advanced imaging. Dr. Iannuzzi leveraged this technology to create a personalized 3D printed titanium alloy bone and a new ankle joint, tailored to meet the specific needs of the patient. The process involved removing the patient’s existing bone at the top of the foot and replacing it with the 3D printed implant.

Fully 3D Printed Bone Implant Used in Total Ankle Replacement Surgery
Part of the implant. (Image Credit: Holy Name Medical Center)

One of the notable advantages of the 3D printing procedure is the improved preoperative planning enabled by three-dimensional visualization of the patient’s foot and ankle. This meticulous planning allows for more accurate surgical strategies, contributing to an overall enhanced patient experience.

By utilizing the visualization the medical team crafted a bespoke bone, navigating intricate areas with heightened precision. This not only minimizes the risk of complications but also ensures optimal outcomes for the patient. The successful completion of this surgery signifies a significant leap forward in the field of orthopedic care, showcasing the potential of 3D printing technology in revolutionizing surgical approaches and improving patient outcomes.

“The ability to replicate a bone through this 3D procedure marks a significant milestone in patient care,” said Iannuzzi.

“We are now equipped with an unparalleled tool to advance surgical interventions, ultimately providing our patients with better outcomes and improved quality of life.”

Come and let us know your thoughts on our Facebook, X, and LinkedIn pages, and don’t forget to sign up for our weekly additive manufacturing newsletter to get all the latest stories delivered right to your inbox.

Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

SAEKI Secures $6.7M to Advance Manufacturing Automation in Switzerland

Swiss manufacturing automation firm SAEKI has secured $6.7 million in new funding, bringing its total funding to $8 million. The investment round was... read more »

News
SAEKI Secures $6.7M to Advance Manufacturing Automation in Switzerland

Hospital Uses 3D Printed Models to Improve Surgical Planning

Hong Kong Eastern Hospital has developed new 3D printed models of newborn babies' lungs to help doctors practice treating pneumothorax, a potentially dangerous... read more »

Medical
Hospital Uses 3D Printed Models to Improve Surgical Planning

3D Printed Templates Guide Metal Formation Through Electroplating Process

A new manufacturing process combining 3D printing and electroplating has been developed to create complex metal structures with fine details. The hybrid method... read more »

News
3D Printed Templates Guide Metal Formation Through Electroplating Process

Air Force Adding 3D-Printed Drag Reducers to Globemaster Fleet

The US Air Force is completing its evaluation of 3D-printed microvanes designed to reduce drag on C-17 Globemaster III transport aircraft. These small... read more »

Aerospace
Air Force Adding 3D-Printed Drag Reducers to Globemaster Fleet

CoreTechnologie and Phasio Join Forces to Streamline Powder Bed 3D Printing

CoreTechnologie and Phasio have announced a new partnership to develop an automated solution for selective laser sintering (SLS) and multi jet fusion (MJF)... read more »

News
CoreTechnologie and Phasio Join Forces to Streamline Powder Bed 3D Printing

Hands-on Review: Einstar VEGA Wireless 3D Scanner

the Einstar VEGA is an attractive feature-packed wireless device, allowing you to scan a range of differently sized items, both indoors, and outdoors.

News
Hands-on Review: Einstar VEGA Wireless 3D Scanner

Bio-Inspired 3D Printing Breakthrough Creates Flexible Materials for Wearable Tech

Researchers at the Singapore University of Technology and Design (SUTD) have developed a new approach to 3D print complex bio-inspired structures using slow-curing... read more »

Materials
Bio-Inspired 3D Printing Breakthrough Creates Flexible Materials for Wearable Tech

Elegoo Mars 5 Ultra Review – A Perfect Choice for Beginners

Elegoo has released the latest addition to their ever popular Mars line of resin 3D printers, in the form of the Mars 5... read more »

News
Elegoo Mars 5 Ultra Review - A Perfect Choice for Beginners

Minimizing Downtime in Additive Manufacturing Facilities

As an additive manufacturing company owner or manager, you would have a vested interest in minimizing downtime on the factory floor. Machine downtime... read more »

News
Minimizing Downtime in Additive Manufacturing Facilities

Puma and Louis-Gabriel Nouchi Release Mostro Mule Collaboration

Puma's latest Mostro shoe collaboration with French designer Louis-Gabriel Nouchi is set to launch today, January 23, 2024. The new design transforms the... read more »

Fashion
Puma and Louis-Gabriel Nouchi Release Mostro Mule Collaboration

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
Anycubic

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2025 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing